challenges Are to measure how much of waste is there during production on shop floor. View how much machine was used in a day remotely by parent company across world. Lack of real-time production visibility and a lack of communication between machine operators and their managers was on of the prime challenge to solve.
OUT SOLUTION Included fully automatic IoT gateway for machine monitoring along with visualisation software real-time manufacturing production data, instant notification and historical analysis. The solution is designed to be simple, easy to integrate, and most comprehensive. Security was the key factor in this case as the shop floor data was delivered to the cloud to monitor. Secure all performance data via onsite HARVESTER that protected machine network from the public internet. All machine data is encrypted and stored in the cloud before being securely relayed to the shop floor, desktop or mobile dashboards.
KEY BENEFITS INCLUDE Improved manufacturing efficiency. Reduced production waste for increased profits. Real-time shop floor visibility. Shop-floor alerts and notifications. Improved operator engagement and overall company communication. Automated data collection and analytics. Customised reporting and Increased overall equipment efficiency were the derived benefits.
OUR OFFERINGS INCLUDE
IoT based device which drove manufacturing efficiency by more than 20% on average for vehicle spare parts. Web-enabled shop-wide machine monitoring system using MQTT is provided for production area. Using this system manufacturer could finally bring smart manufacturing to the factory floor with software that’s simple to integrate, easy to use, and produce powerful results.
KEY HIGHLIGHTS
- Mobile friendly, secure cloud application
- Highly secure, data is encrypted and stored on the cloud
- Collect data from each CNC for the entire production floor